KAVASSU EP GROUT LV-3

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High Performance Free-flow Epoxy Resin Grouting System

SHALIMAR’s KAVASSU EP GROUT  LV-3 is  a  three  pack  solvent  free, free  flow,  epoxy  resin  grout.   SHALIMAR’s KAVASSU   EP  GROUT  LV-3 is a filled grouting systems formulated to give good  flow  properties  without filler separation or excessive aeration. SHALIMAR’s KAVASSU EP GROUT LV-3 has good flow properties at either ambient or higher temperatures. SHALIMAR’s KAVASSU EP GROUT LV-3 has excellent curing characteristics. Due to heat generation,care should be taken in using this grout in thick sections (greater than 20mm) at ambient temperatures of 200C or above.

For the precision grouting of heavy duty rails, machinery, compressor, dowel bars and studs, bolt pockets, cracks in structure concrete & pavement quality concrete etc.

  • Non-shrink, free flowing
  • Excellent adhesion property
  • Excellent chemical and weather resistance.
  • UV – resistance.
  • Very high early and ultimate bond strength.

Compressive strength @ 30oCKg / cm2

1day

7day

25 MPA

75 MPA

Colour Light Grey/Cream
Density 1.75 – 1.9
Usable life after mixing 35 mins at 27oC

Tensile Strength @ 30oCKg / cm2

1 day

7 day

180 Kg / cm2

200 Kg / cm2

Flexural Strength @ 30oCKg / cm2 7day 500 Kg / cm2
  1. Mixing and Grouting10o to 35oC
  2. Service:10o to 60oC

Surfaces should be prepared in accordance with the instruction on the use of SHALIMAR’s KAVASSU EP GROUT LV-3 should be mixed and applied strictly in accordance with the instructions of the manufacturers.

SHALIMAR’s KAVASSU EP GROUT LV-3 may be stored for a year in manufacturer’s sealed containers in dry conditions and out of direct sunlight.

General

SHALIMAR’s KAVASSU EP GROUT  LV-3 is  a  three  pack  solvent  free, free  flow,  epoxy  resin  grout.   SHALIMAR’s KAVASSU   EP  GROUT  LV-3 is a filled grouting systems formulated to give good  flow  properties  without filler separation or excessive aeration. SHALIMAR’s KAVASSU EP GROUT LV-3 has good flow properties at either ambient or higher temperatures. SHALIMAR’s KAVASSU EP GROUT LV-3 has excellent curing characteristics. Due to heat generation,care should be taken in using this grout in thick sections (greater than 20mm) at ambient temperatures of 200C or above.

Uses

For the precision grouting of heavy duty rails, machinery, compressor, dowel bars and studs, bolt pockets, cracks in structure concrete & pavement quality concrete etc.

Advantages
  • Non-shrink, free flowing
  • Excellent adhesion property
  • Excellent chemical and weather resistance.
  • UV – resistance.
  • Very high early and ultimate bond strength.
Properties

Compressive strength @ 30oCKg / cm2

1day

7day

25 MPA

75 MPA

Colour Light Grey/Cream
Density 1.75 – 1.9
Usable life after mixing 35 mins at 27oC

Tensile Strength @ 30oCKg / cm2

1 day

7 day

180 Kg / cm2

200 Kg / cm2

Flexural Strength @ 30oCKg / cm2 7day 500 Kg / cm2
Applying Temperature
  1. Mixing and Grouting10o to 35oC
  2. Service:10o to 60oC
How To Specify

Surfaces should be prepared in accordance with the instruction on the use of SHALIMAR’s KAVASSU EP GROUT LV-3 should be mixed and applied strictly in accordance with the instructions of the manufacturers.

Storage

SHALIMAR’s KAVASSU EP GROUT LV-3 may be stored for a year in manufacturer’s sealed containers in dry conditions and out of direct sunlight.

KAVASSU EP GROUT LV-3

Application Areas: Machine base plates and crane-rail grouting. Anchoring of steel reinforcement, girders and post-tensioned cables in concrete and stone. Joining precast concrete units, concrete to concrete, concrete to steel & crack repair for concrete surface.

Surface Preparation : All surfaces must be cleaned thoroughly and all contaminations fully removed by chemical or mechanical methods. All bolt pockets and under bases must be free from dust, laitance and of sound substrate. If needed, substrate must be hacked to provide extra mechanical key.

Environmental Hazard : None.

National Award Winner

Pour the mixed grout from one side only, till the grout rises to the required height on the opposite side. Ensure continuous pouring to prevent voids.

SHALIMAR’s KAVASSU EP GROUT LV-3 epoxy mortar comprises three components the resin, the hardener, and the special additive filler which are supplied pre-weighed in the correct proportions. The ease of mixing in cold weather is aided by storing tins in warm atmosphere.It is essential that the filler is kept dry and free from frost. When required for application the hardener should first be poured into the can containing the resin and drained well. The two components should be thoroughly mixed, preferably with a mechanical stirrer,e.g. An electric drill with stirrer attachment, until a uniform clear liquid is obtained. The liquid should then be added to the filler &thoroughly blended in until all the aggregate has been wetted outand the mortar is of uniform colour and consistency.

9 & 18 Kg Kit.(Three Component pack)

Tools should be cleaned with KAVASSU – SOL immediately after use.

Cleanliness in handling epoxy resins is essential to prevent skin irritation. Gloves must be worn and use goggles to prevent contact with eye. Any splashes on skin should be washed with water and medical advice sought.

As per ISO 9001 – 2000 certification.

  • SHALIMAR’s KAVASSU EP GROUT LV-3 solutions are
  • Do not expose to naked flames or other sources of
  • No Smoking at site as well as stockyard.
  • Containers should be tightly sealed when not in
  • In the event of fire, extinguish with Co2 or foam.
Application

Pour the mixed grout from one side only, till the grout rises to the required height on the opposite side. Ensure continuous pouring to prevent voids.

Mixing

SHALIMAR’s KAVASSU EP GROUT LV-3 epoxy mortar comprises three components the resin, the hardener, and the special additive filler which are supplied pre-weighed in the correct proportions. The ease of mixing in cold weather is aided by storing tins in warm atmosphere.It is essential that the filler is kept dry and free from frost. When required for application the hardener should first be poured into the can containing the resin and drained well. The two components should be thoroughly mixed, preferably with a mechanical stirrer,e.g. An electric drill with stirrer attachment, until a uniform clear liquid is obtained. The liquid should then be added to the filler &thoroughly blended in until all the aggregate has been wetted outand the mortar is of uniform colour and consistency.

Packing

9 & 18 Kg Kit.(Three Component pack)

Tools Cleaning

Tools should be cleaned with KAVASSU – SOL immediately after use.

Handling

Cleanliness in handling epoxy resins is essential to prevent skin irritation. Gloves must be worn and use goggles to prevent contact with eye. Any splashes on skin should be washed with water and medical advice sought.

Quality Assurance

As per ISO 9001 – 2000 certification.

Fire & Safety
  • SHALIMAR’s KAVASSU EP GROUT LV-3 solutions are
  • Do not expose to naked flames or other sources of
  • No Smoking at site as well as stockyard.
  • Containers should be tightly sealed when not in
  • In the event of fire, extinguish with Co2 or foam.

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